Temperature rotational limit stop for a mixing valve

ABSTRACT

A temperature limit stop assembly for a mixing valve including a stop surface supported by a stem and a hot water stop shoulder supported by a stop member and engagable with the stop surface of the stem to limit rotational movement of a valve plate.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a divisional application of U.S. patent applicationSer. No. 13/360,514, filed Jan. 27, 2012, which is a divisionalapplication of U.S. patent application Ser. No. 11/977,467, filed Oct.25, 2007, the disclosures of which are expressly incorporated herein byreference.

BACKGROUND AND SUMMARY OF THE INVENTION

The present invention relates generally to mixing valves for use withfluid delivery devices and, more particularly, to temperature rotationallimit stops for mixing valves.

Single handle mixing valves are often used in connection with fluiddelivery devices, such as tub spouts and shower heads. Rotation of thehandle typically causes operation of the valve cartridge to control therelative proportion of water from hot and cold water supply ports to anoutlet port. Prior mixing valves often include a built-in pressurebalance mechanism to prevent rapid changes of water temperature inresponse to either a hot water supply or cold water supply pressuredrop.

Prior art mixing valves may also include a temperature rotational limitstop that is configured to prevent counter-clockwise rotation of thehandle past a certain orientation and thereby limit the proportionalflow of hot water and the resulting temperature of water delivered tothe outlet port. Such rotational limit stops may be adjustable such thatan end user may modify the desired maximum water temperature deliveredto the outlet port. In many instances, such prior art rotational limitstops include a retainer disk that is required to be removed andreinstalled after the limit stop has been angularly positioned in thedesired setting.

According to an illustrative embodiment of the present disclosure, amixing valve includes a housing having an outlet port, a cold watersupply port, and a hot water supply port. A cap is supported by thehousing. A valve plate includes a first control opening in selectivefluid communication with the cold water supply port, and a secondcontrol opening in selective fluid communication with the hot watersupply port. The valve plate is supported for rotation relative to thecap. A stem is operably coupled to the valve plate, wherein rotation ofthe stem causes rotation of the valve plate and simultaneous movement ofthe first control opening and the second control opening to determinethe amount of fluid communication with the cold water supply port andthe hot water supply port for controlling the flow rate and thetemperature of water provided to the outlet port. A stop surface issupported by the stem. A stop member includes a hot water stop shoulderengagable with the stop surface of the stem to limit rotational movementof the valve plate, and an engagement surface extending substantiallyperpendicular to the stem. A handle includes a retaining surface and isoperably coupled to the stem such that the retaining surface isengagable with the engagement surface of the stop member to restrictaxial movement thereof. A retainer is coupled to the cap and isconfigured to cooperate with the stop member to limit axial movement ofthe stop member relative to the cap in the absence of the handle, whilepermitting selective rotational movement of the stop member relative tothe cap.

According to a further illustrative embodiment of the presentdisclosure, a mixing valve includes a stem defining a longitudinal axis,a stop surface supported by the stem, and a cap receiving the stem andhaving a plurality of splines. A stop member includes a plurality ofsplines and a hot water stop shoulder. The plurality of splines of thestop member are configured to selectively engage the plurality ofsplines of the cap. The hot water stop shoulder is engagable with thestop surface of the stem to limit rotational movement of the stem. Ahandle is operably coupled to the stem. A retainer is operably coupledto the cap and includes a plurality of biasing members configured tobias the stop member in an axial direction away from the handle andtoward the cap for facilitating engagement between the splines of thestop member and the splines of the cap.

According to another illustrative embodiment of the present disclosure,a temperature limit stop assembly for a mixing valve includes a caphaving a cylindrical sidewall and a plurality of splines extendingradially inwardly from the sidewall. A stop member is concentricallyreceived within the cap and includes a base, a sidewall extendingupwardly from the base, a stop shoulder supported by the sidewall, and aplurality of splines extending radially outwardly from the base, thesplines of the stop member being configured to selectively engage thesplines of the cap. A retainer is supported by the cap and is configuredto limit axial movement of the stop member. The sidewall of the stopmember extends above the retainer, and the base of the stop member ispositioned within a chamber defined by the cap and the retainer in botha set mode of operation and an adjust mode of operation. The set mode ofoperation is defined when the splines of the stop member are engagedwith the splines of the cap, and the adjust mode of operation is definedwhen the stop member is axially displaced from the cap such that thesplines of the stop member are disengaged from the splines of the capand the stop member is rotatable.

According to a further illustrative embodiment of the presentdisclosure, a mixing valve includes a stem defining a longitudinal axis,a stop surface supported by the stem, a cap receiving the stem andincluding a plurality of splines, and a stop member including an annularadjustment ring having a plurality of splines and supporting a hot waterstop shoulder. The stop member further includes an engagement surfaceextending substantially perpendicular to the stem and a standoffsupporting the engagement surface in axially spaced relation to theadjustment ring. The plurality of splines of the stop member areconfigured to selectively engage the plurality of splines of the cap.The hot water stop shoulder is engagable with the stop surface of thestem to limit rotational movement of the stem. A handle is operablycoupled to the stem and includes a retaining surface, wherein theengagement surface of the stop member is engagable with the retainingsurface of the handle.

According to yet another illustrative embodiment of the presentdisclosure, a mixing valve includes a housing having an outlet port, acold water supply port, and a hot water supply port, a cap supported bythe housing, a valve plate including a first control opening inselective fluid communication with the cold water supply port, and asecond control opening in selective fluid communication with the hotwater supply port. The valve plate is supported for rotation relative tothe cap. A stem is operably coupled to the valve plate and defines alongitudinal axis. A stop actuator is supported by the stem and includesa stop surface, the stop actuator being configured to move axially alongthe stem between a first retained position and a second retainedposition, the first retained position closer to the cap than the secondretained position. A stop member is supported by the cap and includes ahot water stop shoulder engagable with the stop surface of the stopactuator to limit rotational movement of the valve plate, wherein thestop member is rotationally adjustable relative to the cap when the stopactuator is in the second retained position.

Additional features and advantages of the present invention will becomeapparent to those skilled in the art upon consideration of the followingdetailed description of the illustrative embodiment exemplifying thebest mode of carrying out the invention as presently perceived.

BRIEF DESCRIPTION OF THE DRAWINGS

The detailed description of the drawings particularly refers to theaccompanying figures in which:

FIG. 1 is a perspective view of an illustrative embodiment mixing valveof the present disclosure;

FIG. 2 is an exploded perspective view of the mixing valve of FIG. 1;

FIG. 3 is a cross-sectional view taken along line 3-3 of FIG. 1;

FIG. 4 is a partial perspective view of the mixing valve of FIG. 1,showing an outer valve assembly, including an illustrative embodimenttemperature rotational limit stop assembly, and a handle, with partialcut-aways of the housing cap and the stop member;

FIG. 5 is an exploded top perspective view of the outer valve assemblyof FIG. 4;

FIG. 6 is an exploded bottom perspective view similar to FIG. 5;

FIG. 7 is a cross-sectional view taken along line 7-7 of FIG. 4;

FIG. 8 is a top plan view of the outer valve assembly of FIG. 4, showinga temperature window and cooperating indicator marks;

FIG. 9 is top perspective view of a limit stop disk for use with thetemperature rotational limit stop assembly of FIG. 4;

FIG. 10 is a top perspective view, in partial section, of the outervalve assembly of FIG. 4, showing interaction between the limit stopdisk and the stop member;

FIG. 11 is an exploded top perspective view showing further illustrativeembodiment housing cap, stop member, and retainer;

FIG. 12 is an exploded bottom perspective view similar to FIG. 11;

FIG. 13 is a perspective view showing the assembly of housing cap, stopmember, and retainer of FIG. 11;

FIG. 14 is a perspective view of an outer valve assembly including afurther illustrative embodiment temperature rotational limit stopassembly;

FIG. 15 is an exploded top perspective view of the outer valve assemblyof FIG. 14;

FIG. 16 is an exploded bottom perspective view similar to FIG. 15;

FIG. 17 is a cross-sectional view taken along line 17-17 of FIG. 14;

FIG. 18 is a top perspective view of an outer valve assembly including afurther illustrative embodiment temperature rotational limit stopassembly;

FIG. 19 is an exploded top perspective view of the outer valve assemblyof FIG. 18;

FIG. 20 is a exploded bottom perspective view similar to FIG. 19;

FIG. 21 is a detailed perspective view showing a cap and a cooperatingstop member;

FIG. 22 is a detailed perspective view showing castellations formedwithin the sidewall of a cap and an indicator supported from a stopmember;

FIG. 23 is a cross-sectional view taken along line 23-23 of FIG. 18;

FIG. 24 is a perspective view of an outer valve assembly including afurther illustrative embodiment temperature rotational limit stopassembly, with a partial cutaway of the stop actuator;

FIG. 25 is an exploded top perspective view of the outer valve assemblyof FIG. 24;

FIG. 26 is an exploded bottom perspective view of the outer valveassembly of FIG. 24;

FIG. 27 is a top plan view of the actuator of FIG. 24;

FIG. 28 is a perspective view similar to FIG. 24, showing the actuatorin an outer position on the stem;

FIG. 29 is a cross-sectional view taken along line 29-29 of FIG. 24; and

FIG. 30 is a detailed perspective view showing castellations formedwithin the sidewall of a cap and an indicator supported by a stopmember.

DETAILED DESCRIPTION OF THE DRAWINGS

The embodiments of the invention described herein are not intended to beexhaustive or to limit the invention to precise forms disclosed. Rather,the embodiments selected for description have been chosen to enable oneskilled in the art to practice the invention. While the disclosure isdescribed in connection with water, it should be understood thatadditional types of fluids may be used. Additionally, while the mixingvalve disclosed herein is shown for use with fluid delivery devicesassociated with a shower, it should be appreciated that it may beincorporated for use with other fluid delivery devices.

Referring initially to FIGS. 1 and 2, an illustrative embodiment mixingvalve 10 includes a valve fitting or body 12 which may be mounted behinda shower wall (not shown) by way of a mounting bracket 11. The valvebody 12 includes a cylindrical sidewall 14 defining a central housing 15and extending axially along a longitudinal axis 17 from a bottom wall 16(FIG. 3) and defining a chamber or cavity 18. The valve body 12 furtherincludes a tubular hot water inlet 20 which is configured to be fluidlycoupled to a conventional hot water supply (not shown), and a tubularcold water inlet 22 which is configured to be fluidly coupled to aconventional cold water supply (not shown). First and second tubularoutlets 24 and 26 are illustratively fluidly coupled to first and secondfluid delivery devices, such as a shower head and a tub spout (notshown).

With reference to FIGS. 2 and 3, the bottom wall 16 includes a hot watersupply port 28 in fluid communication with the hot water inlet 20, and acold water supply port 30 in fluid communication with the cold waterinlet 22. The supply ports 28 and 30 may include counterbores 32 and 34,respectively. At least one discharge or outlet port 36 also extendsthrough the bottom wall 16 and is in communication with outlets 24 and26 through a connecting bore 35 (FIG. 3). A diverter valve (not shown)may be fluidly coupled to the valve fitting 12 to selectively directwater from the outlet port 36 to one of the outlets 24 and 26. Further,an aspirator or ejector (not shown) may be received within theconnecting bore 35 to generate a vacuum to prevent water leakage througha shower head connected to the first outlet 24. The sidewall 14illustratively contains external threads 38 adjacent its top which areadapted to threadably receive a retaining bonnet or nut collar 40 havinginternal threads 42.

A valve cartridge assembly 50 is illustratively non-rotatably disposedin the cavity 18. The cartridge assembly 50 includes laterally spacedapart axially inwardly projecting first and second tubes 52 and 54. Thefirst tube 52 is illustratively fitted into counterbore 32 of body 12,while the second tube 54 is fitted into the counterbore 34 of the body12. Seals, illustratively o-rings 56 and 58, are provided to sealinglyengage the sidewalls of counterbores 32 and 34 to prevent water fromsupply ports 28 and 30 from entering the cavity 18 and reaching theoutlet port 36.

With further reference to FIG. 3, check valves 60 and 62 areillustratively coupled to the tubes 52 and 54 and are configured toprevent cross-flow of hot water from the hot water inlet 20 into thecold water inlet 22 and vice versa. Such a cross-flow could occur ifthere is a pressure differential between the hot and cold water inlets20 and 22.

The first tube 52 includes a passageway 64 leading to a first section 66of a spool-type pressure balancing valve 68. Similarly, the second tube54 has a passageway 70 leading to a second section 72 of the pressurebalancing valve 68. The pressure balancing valve 68 is illustrativelydisposed in a chamber 73 of the cartridge assembly 50. The pressurebalancing valve 68 may be of conventional design and illustrativelyincludes a piston 74 which is slidably mounted within an outer spool 76.Such illustrative spool-type pressure balancing valves are known in theart and may be of the type shown in U.S. Pat. No. 5,725,010 to Marty etal.

The cartridge assembly 50 further includes laterally spaced apartaxially outwardly extending first and second tubes 78 and 80. The firsttube 78 defines a first outlet passageway 82, and the second tube 80defines a second outlet passageway 84. Outlet passageways 82 and 84 arein fluid communication with the chamber 73. Tubes 78 and 80 includebores 86 and 88 which receive seals, illustratively spring and sealassemblies 90 and 92, respectively.

Referring further to FIGS. 2 and 3, the cartridge assembly 50 isoperably coupled to an outer valve assembly 94. More particularly, theouter valve assembly 94 includes a housing cap 96 secured to thecartridge assembly 50 through a bayonet lock 98. The housing cap 96includes substantially cylindrical sidewall 100 having an inner surface102 formed with a pair of diametrically opposed arcuate grooves 104. Thecartridge assembly 50 includes a bayonet projection 106 configured to bereceived within the grooves 104 of the cap 96 when rotated to aninterlocked position (FIG. 6).

With reference to FIGS. 5-7, a volume and temperature control valveplate 110, illustratively formed of stainless steel, is operably coupledto a stem assembly 112. The stem assembly 112 is operably coupled to ahandle 114 for rotation therewith as detailed herein. The valve plate110 includes a hot water control aperture 116 and a cold water controlaperture 118. As the handle 114 rotates it also rotates the stemassembly 112 about longitudinal axis 17 such that the volume andtemperature control valve plate 110 rotates the control apertures 116and 118 for selective alignment with the hot and cold water outletpassageways 82 and 84, respectively, of the cartridge assembly 50.

As is known, when the stem assembly 112 is in an off position, neithercontrol aperture 116, 118 is in fluid communication with fluidpassageways 82, 84, such that no water flows therethrough. Rotation ofthe stem assembly 112 in a counterclockwise direction from the offposition moves the valve plate 110 such that the cold water passageway84 is in fluid communication with the cold water control aperture 118 toinitiate a cold water flow. As rotation continues, the hot water controlaperture 116 begins to align with hot water passageway 82 to start hotwater flow. At a full counterclockwise orientation, maximum hot waterflow is provided through hot water control aperture 116. The controlapertures 116 and 118 in the valve plate 110 are in communication withthe outlet port 36. More particularly, water flowing through controlapertures 116 and 118 mixes within the cap 96 and flows around cartridgeassembly 50 to the outlet port 36.

With further reference to FIGS. 5-7, the stem assembly 112 includes astem receiver 120, illustratively made of a thermoplastic, having asupport member 122 and downwardly extending cylindrical skirt 124.Axially extending notches 126 are formed within the skirt 124 and extendinto the support member 122. The notches 126 receive corresponding tabs128 on the control valve plate 110. An inwardly extending portion 130 ofeach tab 128 is configured to secure the plate 110 to the support member122. The stem receiver 120 includes a stop surface 132 defined by an endwall 134 which is configured to engage a radially inwardly extendingstop shoulder or projection 136 formed within the cap 96 (FIG. 6) tolimit clockwise rotation of the stem assembly 112. The stem receiver 120further includes an upper portion 138 which receives a stem 140. Thestem 140 is affixed against rotation relative to the stem receiver 120.In one illustrative embodiment, the stem receiver 120 may be moldedthrough an opening 142 extending through the stem 140.

Hot and cold water openings 144 and 146 are formed within the supportmember 122 of the stem receiver 120 and are in fluid communication withthe hot and cold water control apertures 116 and 118, respectively ofthe valve plate 110. Ribs 148 may extend within the openings 144 and 146in order to provide additional support to the support member 122 (FIG.5).

With further reference to FIGS. 5 and 7, the stem assembly 112 isrotatably received within the cap 96, with the upper portion 138 thereoffitting within a reduced diameter portion 150 of the housing cap 96. Thestem 140 extends axially outwardly through the housing cap 96 through acenter aperture 152. The handle 114 is coupled to the stem 140,illustratively through a set screw 151 (FIG. 3), to rotate therewith. Asealing o-ring 154 is illustratively disposed between the inner surfaceof the reduced diameter portion 150 of the housing cap 96 and the upperportion 138 of the stem assembly 112.

The housing cap 96 includes a base portion 156 having an annular groove158 for receiving an o-ring 160. The cap 96 further includes an annularflange 162 positioned above the base portion 156. The flange 162 has apair of diametrically opposed, axially extending keys 164 that fitwithin slots 166 at the open upper end of the sidewall 14 of valve body12. Each key 164 illustratively has a convex, rounded shape, while eachslot 166 is of a complementary concave shape. This arrangement allowsfor ease of assembly and disassembly of the cartridge assembly 50 byallowing the housing cap to cam in or out of the housing 15 of valvebody 12.

As illustrated in FIG. 3, the base portion 156 of the housing cap 96fits within the housing 15 of valve body 12. The o-ring 160 is disposedbetween the outer surface of the base portion 156 and the inner surfaceof the sidewall 14 of the housing 15 to prevent leakage between thehousing cap 96 and the valve body 12. The bottom of the annular flange162 abuts against the top of the sidewall 14 of the housing 15.

With reference to FIGS. 5-7, 9 and 10, a maximum hot water temperaturemay be set by adjusting a temperature limit stop assembly 170 whichincludes a stop member or sleeve 172 and a cooperating limit stopactuator or disk 174. The stop member 172 is illustratively formed of athermoplastic material and includes a base 176 supporting an axiallyoutwardly extending cylindrical sidewall 178. A central opening 180 isformed within the stop member 172 and is configured to receive the stem140. A plurality of ridges 182 are formed within the outer surface ofthe cylindrical sidewall 178 and are configured to provide an enhancedgripping surface for the user. Flats 183 may be formed proximate anouter end of the stop member 172 to further facilitate gripping and aidin the assembly process by facilitating proper orientation of the stopmember 172.

The base 176 of stop member 172 includes a plurality of radiallyoutwardly extending teeth or splines 184 which are configured toselectively engage a plurality of radially inwardly extending splines186 formed within the inside surface of the sidewall 100 of cap 96. Aplurality of ribs 185 (FIG. 5) extend radially outwardly from portion150 of the cap 96 and cooperate with a projection 187 (FIG. 6) supportedby the base 176 of the stop member 172 in order to prevent rotationalpositioning of the stop member 172 when the ribs 185 and the projection187 are axially aligned.

A stop shoulder 188 extends radially inwardly from an inner surface ofthe sidewall 178. As further detailed herein, the stop shoulder 188 isconfigured to be selectively axially and rotationally adjusted relativeto the stem 140 by moving the stop member 172 relative to the cap 96.

A retainer 190 is coupled to the cap 96 and is configured to retain thestop member 172 to the cap 96. More particularly, the retainer 190illustratively includes an annular housing 192 having a cylindricalsupport wall 196. A plurality of clips 198 extend radially inwardly froman inner surface of support wall 196 and are configured to cooperatewith mating members 200 supported by the cap 96. More particularly, inone illustrative embodiment, the clips 198 are formed integrally withthe support wall 196 and are configured to engage within clip retaineropenings 200 formed within the outer surface of the cap 96. A locatingtab 199 illustratively extends from the wall 196 and is configured to bereceived within a recess 201 formed within the cap 96 (FIG. 4) forfacilitating proper orientation of the retainer 190 relative to the cap96.

The base 176 of the stop member 172 is received within a chamber 202defined intermediate the cap 96 and an end wall 204 of the retainer 190(FIG. 7), while the sidewall 178 of the stop member 172 extends axiallythrough a center opening 206 formed within end wall 204 of the retainer190. A plurality of biasing members 208, illustratively resilient arms,extend downwardly from the end wall 204 and are configured to slidablyengage an outer engagement surface 210 defined by the base 176 of thestop member 172. The arms 208 are positioned relative to the undersideof the end wall 204 to apply substantially constant force to theengagement surface 210 of the stop member 172. Such force also retainsthe stop member 172 in the installed position during transit and finalassembly by maintaining engagement between the splines 184 and 186.Furthermore, the arms 208 apply an axially directed force to the stopmember 172 and return it to the proper set position followingadjustment.

With reference to FIG. 8, a viewing window 214 is formed within the endwall 204 of the housing 192 to facilitate adjustment of the stop member172 during assembly and final installation. Indicia or indicator marks216 are supported by the surface 210 of the base 176 and are visiblethrough the viewing window 214 to aid in establishing the correcttemperature setting. An indicator or pointer 218 is illustrativelysupported by the end wall 204 and extends within the window 214 tofacilitate proper alignment of marks 216.

With reference now to FIGS. 5-7, 9, and 10, the limit stop actuator ordisk 174 is coupled to the stem 140 and is configured to rotatetherewith. The limit stop actuator 174 includes a stop surface 222 whichis configured to selectively engage the stop shoulder 188 of the stopmember 172 in response to counterclockwise rotation. In other words,counterclockwise rotation of the stem 140, and hence the valve plate110, is limited due to engagement of the stop surface 222 and shoulder188. In one illustrative embodiment, the stop actuator 174 includes athrough opening 224 extending from an outer surface 226 to an innersurface 228. The opening 224 illustratively includes a cross-sectionalshape corresponding to cross-sectional shape of a portion of the stem140. More particularly, the opening 224 includes opposing flat walls 230configured to engage flat portions 232 of the stem 140.

A resilient retainer clip 234 illustratively extends within opening 224of the stop actuator 174 and is configured to be received within aretaining groove 236 formed within the stem 140. More particularly,during assembly the stop actuator 174 is pressed onto the stem 140 untilthe retainer clip 234 snaps into the retainer groove 236 and locks it inplace. As the stop actuator 174 is pressed onto the stem 140, the clip234 flexes out of the way until it reaches the groove 236. At thatpoint, the clip 234 returns to its original position and retains thestop actuator 174 on the stem 140. It should be noted that the clip 234is typically needed to retain the stop actuator 174 only prior toassembly (e.g., during transportation), since following assembly thestop actuator 174 is retained between the stop member 172 and thehousing cap 96.

The stop surface 222 acts as the main interface between the stopactuator 174 and the stop member 172. As the stem 140 is rotated, thestop surface 222 will contact the internal stop shoulder 188 of the stopmember 172 and limit the maximum flow of hot water. The maximum hotwater can be adjusted by pulling and rotating the stop member 172 asdetailed herein. In certain other illustrative embodiments, the limitstop actuator 174 supporting the stop surface 222 may comprise aconventional stop stud which extends in a transverse direction throughthe stem 140.

The stop member 172 has a set mode of operation where the splines 184 ofthe stop member 172 engage with the splines 186 of the cap 96. Further,the stop member 172 includes an adjustment mode of operation where thestop member 172 is axially displaced from the cap 96 such that thesplines 184 of the stop member 172 are disengaged from the splines 186of the cap 96 and the stop member 172 is rotatable. More particularly,the stop member 172 may be axially displaced outwardly away from the cap96 (and away from the valve body 12) such that the splines 184 and 186are no longer engaged. As such, the stop member 172 is rotatable suchthat the stop shoulder 188 orientation may be adjusted. As noted above,ribs 185 (FIG. 5) may limit the range of adjustment of the stop member172. Once adjusted, the stop member 172 may then be released. Thebiasing members 208 then again force the stop member 172 toward the cap96 such that the splines 184 and 186 engage, thereby locking the stopmember 172 from rotational movement relative to the cap 96. As detailedherein, the stop shoulder 188 of the stop member 172 sets a hot watertemperature limit by engaging and thereby limiting counter-clockwiserotation of the stop surface 222 and hence, the stem assembly 112 andthe hot water control aperture 116 of the valve plate 110.

With reference to FIGS. 3 and 4, the handle 114 includes an inwardlyfacing retaining surface 240 configured to cooperate with an outwardlyfacing engagement surface 242 of the stop member 172. More particularly,outward axial movement of the stop member 172 is restricted by theengagement surface 242 contacting the retaining surface 240.

Referring now to FIGS. 11-13, a further illustrative embodiment limitstop assembly 170′ is shown as including many similar features as thoseidentified above with respect to the rotational limit stop assembly 170of FIGS. 4-8. As such, similar components are identified with likereference numbers.

The stop member 172′ of the rotational limit stop assembly 170′ includesaxially extending, circumferentially spaced indicator marks 246. Moreparticularly, the indicator marks 246 are formed within an outer portionof the cylindrical sidewall 178 of the stop member 172′. The bottom ofthe indicator marks 246 are axially displaced from each other to definea gradient extending from a low point 248 to a high point 250. In otherwords, the indicator marks are longer as viewed in a clockwisedirection, such that longer marks 246 represent a higher temperaturesetting of the stop member 172′.

A plurality of radially outwardly extending, circumferentially spacedgrip members 251 are supported proximate the outer end of the stopmember 172′. The grip members 251 facilitate tactile engagement with auser's fingers.

The retainer 190′ illustratively includes a radially inwardly extendingindicator arrow 252 configured to selectively align with differentindicator marks 246. Indicia, such as arrows 254 and 256, illustrativelywith associated text (e.g., “Hotter” and “Colder”) or colors (e.g., redand blue), may be positioned on opposite sides of the indicator arrow252 to facilitate proper rotation of the stop member 172′ (i.e.,counter-clockwise and clockwise) to increase or decrease the temperaturelimit.

A plurality of axially extending, circumferentially spaced stop tabs 258are supported by the outer end of the housing cap 96′ and are configuredto cooperate with radially outwardly extending stop tabs 260 supportedby the base 176′ of the stop member 172′. More particularly, engagementbetween the stop tabs 258 and 260 limit rotation of the stop member 172′relative to the housing cap 96′, thereby limiting adjustment of thetemperature limit.

With reference now to FIGS. 14-17, a further illustrative embodimentlimit stop assembly 270 is shown as including many similar features asthose identified above with respect to the rotational limit stopassembly 170 of FIGS. 4-8. As such, similar components are identifiedwith like reference numbers.

With further reference to FIG. 14, the rotational limit stop assembly270 includes a retainer 271 having a housing 272 with external clips 274that cooperate with mating members 276 supported by the outside surfaceof the cap 96′. More particularly, each clip 274 includes an opening 278receiving the mating member 276, illustratively a tab 280 surrounded bya recess 282. As such, the clips 274 are flush with the outer surface ofthe cap 96′ to prevent damage or from being knocked out of adjustmentduring installation or replacement. A locating projection 283 may extendfrom the housing 272 and is received within a slot 285 for facilitatingproper orientation of the retainer 271 relative to the cap 96′.Additionally, the splines 284 of the stop member 172′ extend in an axialdirection and are configured to selectively engage with the splines 286of the cap 96′, which also extend in an axial direction. As such, thesplines 284 and 286 provide for an axially mating configuration.

A limit stop lock 290 may be provided to prevent the splines 284 of thelimit stop member 172′ from unintentionally disengaging from the splines286 of the cap 96′, regardless of dimensional stack up. The limit stoplock 290 illustratively comprises an annular adjuster ring 292, whichmay be formed of a thermoplastic, having a pair of diametrically opposedfinger grips 294, and a pair of diametrically opposed cam lockingmembers 296. The grips 294 extend through slots 302 in the adjuster ring292 and serve as activation points for the installer. Each cam lockingmember 296 includes an angled ramp 298 and a small groove 300 thatinterfaces with a cooperating projection or rib 301 on the retainerhousing 272 to lock in place (FIG. 16).

The grips 294 received within slots 302 allow for the locking members296 to be rotated for activation. The pair of ribs 301 form the maincooperating locking features and are located on the inside of theretainer housing 272. The ribs 301 are supported by chamfers 306 on bothsides thereof for defining a lead in angle for cam engagement with thelocking members 296.

The limit stop lock 290 fills the gap between the retainer 271 and thestop member 172′ when the lock 290 is activated. Once the valve isinstalled and the installer has set the stop member 172′ to the desiredtemperature setting, biasing arms 208 return the stop member 172′ to thecorrect set position. As one of the last steps in the installationprocess, the installer activates the lock 290. Slight pressure wouldthen be applied to the finger grips 294 for rotating the lock 290clockwise until secured. The cam action of the stop locking members 296and ribs 301 insures the teeth 284 and 286 are engaged properly.Further, such cam action fills the gap between the stop member 172′ andthe retainer 271, which locks the stop member 172′ in position andprevents the teeth 284 and 286 from disengaging. In order to makeadditional temperature adjustments, the stop lock 290 is unlocked byrotating the finger grips 294 counterclockwise.

With reference now to FIGS. 18-23, a further illustrative embodimenttemperature limit stop assembly 370 for use within a mixing valve isshown. The temperature limit stop assembly 370 of FIGS. 18-23 includesseveral similar features as the temperature limit stop assembly 170 ofFIGS. 4-8. As such, similar components are identified with likereference numbers.

The temperature limit stop assembly 370 includes a cap 352 having aplurality of radially inwardly extending splines 356 which areconfigured to cooperate with radially outwardly extending splines 358 ofa stop member 360 (FIG. 21). A retainer 362 includes an arcuate retainerring 364 formed within the cap 352 and extending radially inwardly fromthe inner surface of the cylindrical wall 354. The retainer ring 364illustratively extends around a portion of the cylindrical wall 354opposite splines 356, and may be either continuous or includeintermittent gaps. The retainer ring 364 cooperates with a pair ofdiametrically opposed retainer clips or snaps 366 extending axiallyinwardly from a flange 368 formed within the stop member 360 (FIG. 21).The clips 366 are positioned internal to the cap 352 in order to preventdamage during removal of the trim sleeve (not shown). The internal clips366 prevent deformation during adjustment or installation. The clips 366are provided for retention during shipment and to insure that the stopmember 360 stays engaged at a predetermined position during shipping.

The stop member 360 includes an annular adjustment ring 372 supportingthe plurality of radially outwardly extending splines 358 configured tobe selectively coupled to the cap 352. At least one standoff 374supports an engagement disk 376 having an engagement surface 378 inaxially spaced relation to the adjustment ring 372. The adjustment ring372 defines a center opening 380 which is coaxially aligned with acenter opening 382 formed within the engagement disk 376 for receivingthe stem 140.

A stop actuator, illustratively a stop stud 384, is operably coupled tothe stem 140 in a conventional manner, such as through threads 385. Thestop stud 384 extends transverse to the stem 140 and defines a stopsurface 386. In a manner similar to that detailed above, the stopsurface 386 is selectively engagable with the stop shoulder 387 of thestop member 360 to limit counterclockwise rotation of the stem 140, andthereby limit the maximum hot water temperature.

Also in a manner similar to that detailed above, the engagement surface378 of the stop member 360 is configured to cooperate with a matingsurface 240 of a handle 114 (FIG. 4). More particularly, the matingsurface 240 of the handle 114 essentially encapsulates the stop member360 between the handle 114 and the housing cap 352. As such, the splines356 and 358 of the temperature limit stop assembly 370 are placed infull engagement thereby facilitating proper operation of the stopfunction. More particularly, once the stop member 360 and stop stud 384are coupled with the stem 140, the limit stop member 360 cannot beremoved from the valve assembly without removing the stop stud 384. Thelimit stop member 360 can be adjusted without removing the stud 384, butis not removable from the assembly 370.

The outer surface of the cap 352 includes a plurality of peripheralindicator marks 388 which are configured to provide a visual indicationto the user of the position of the stop shoulder 387 of the stop member360 relative to the cap 352. An upper edge 390 of the cylindrical wall354 of the cap 352 includes a plurality of castellations 392 which areaxially aligned with the peripheral indicator marks 388. An indicatorwindow 394 is formed within the stop member 360 and an indicator orpointer 396 is received therein for alignment with the castellations 392and peripheral marks 388. The temperature setting alignment is visiblewhen the valve is installed with the appropriate trim (not shown). Thisstop member 360 feature is achieved by recessing the alignment indicator396 inside the outer diameter of the cap 352 and adding thecastellations 392 to the top of the cap 352. As such, the limit stopmember 360 can be rotationally adjusted with visual reference even iftrim pieces or other objects are hiding the peripheral indicator marks388 of the cap 352. Castellations 392, and corresponding indicator marks388, are illustratively positioned every six degrees corresponding to adesired range of temperature.

Again, to achieve adjustment of the limit stop shoulder 387, a useraxially separates the limit stop member 360 from the cap 352 bydisengaging the clips 366 from the retaining ring 364. The user thenrotates the stop member 360 clockwise or counterclockwise to a desiredsetting. The limit stop member 360 is then returned to a set position byapplying an axial force such that the clips 366 snap over the retainingring 364 of the cap 352.

With reference now to FIGS. 24-30, a further illustrative embodimenttemperature limit stop assembly 470 for use within a mixing valve isshown as including a stop actuator or disk 474 movable between a firstor set position on a valve stem 476 and a second or adjust position onthe stem 476. Again, the temperature limit stop assembly 470 of FIGS.24-30 include several similar features as the temperature limit stopassembly 170 of FIGS. 4-8. As such, similar components are identifiedwith like reference numbers.

The temperature limit stop assembly 470 includes a cap 452 having acylindrical wall 454 of the cap 452 includes a plurality of radiallyinwardly extending splines 456 which are configured to cooperate withradially outwardly extending splines 458 of a stop member 460 (FIGS. 25and 26). The stop member 460 includes an annular adjustment ortemperature limit ring 462 supporting the splines 458 for engagementwith splines 456 of the cap 452. A first tab 464 extends axiallyoutwardly from the ring 462 and defines a first stop shoulder 466. Asecond tab 468 extends radially inwardly from the ring 462 and defines asecond stop shoulder 469.

The stop actuator 474 includes an inner member or disk 478 supported bya standoff 480 in axially spaced relation to an outer member or disk482. The inner member 478 includes first and second stop surfaces 483and 485 configured to move with the stem 476 and selectively engage thefirst and second stop shoulders 466 and 469 of the stop member 460,respectively. While two stop surfaces 483 and 485 and cooperating stopshoulders 466 and 469 are illustrated, in order to provide increasedcontact surface area and reduce stress concentrations, it should beappreciated that any member of stop surfaces and stop shoulders may beprovided, including one of each. An opening 484 extends through theactuator 474 and is configured to receive the stem 476. The opening 484and stem 476 have complementary cross-sectional shapes to preventrelative rotation. Internal resilient snaps or clips 486 are formedwithin the actuator and extend axially outwardly within opening 484(FIG. 27). The clips 486 are configured to retain the actuator 474, andhence the stop member 460, to the valve housing during shipping. Theclips 486 are positioned so that after final assembly, the clips 486 areinternal to the assembly 470 to prevent damage thereto.

A first groove 490 formed on the stem 476 is configured to provide forshipping retention thereby defining a first retained position, while asecond groove 492 formed on the stem 476 is configured to provide forpull off prevention thereby defining a second retained position. Moreparticularly, less force is required to slide the actuator 474 axiallyoutwardly from the first groove 490 (i.e., away from the stop member460) due to ramp surface 491, than is required to remove the actuator474 from the second groove 492 due to perpendicular surface 493. Theretention force of the first groove 490 is configured to be great enoughsuch that the actuator 474 remains positioned in a predetermined settingis kept until it reaches the end user. Once the actuator 474 is pressedonto the stem 476 to the point that the actuator 474 is flush with theend of the stem 476, it snaps into the second groove 492 to prevent pulloff. The actuator 474 can then be pressed further on the stem 476 toreach its installed position in the first groove 490, but also beaxially outwardly for subsequent adjustment of the stop member 460.

The temperature setting alignment is visible when the assembly 470 isinstalled with trim pieces (not shown). More particularly, an alignmentindicator 494 is recessed inside the outer diameter of the temperaturelimit ring 462 and is configured to be aligned with castellations 496formed within an upper edge 497 of wall 454 of the cap 452. Thecastellations 496 are aligned with corresponding indicator marks 498 onthe periphery of the cap 452. The temperature limit ring 462 may beadjusted with visual reference even if trim pieces or other objects arehiding the periphery marks on the cap 452. The castellations 496 areillustratively provided every six degrees, corresponding to a desiredrange of temperature.

In order to achieve adjustment, a user moves the actuator 474 from thefirst groove 490 to the second groove 492. As such, the actuator 474will not interface with rotational adjustment of the stop member 460.Next, the stop member 460 is moved axially to separate the temperaturelimit ring 462 from the cap 452. The user then rotates the temperaturelimit ring 462 clockwise or counterclockwise to a desired setting. Thetemperature limit ring 462 is then seated back to the housing cap 452such the splines again engage by pushing the actuator 474 back intoposition.

In a manner similar to that detailed above, an upper engagement surface500 of the stop actuator 474 is configured to cooperate with a matingsurface 240 of a handle 114 (FIG. 4). More particularly, the matingsurface 240 of the handle 114 essentially encapsulates the stop member460 between the handle 114 and the housing cap 452. As such, engagementbetween the handle 114 and the actuator 474 facilitates engagementbetween splines 458 and 456 of the stop member 460 and the cap 452,thereby ensuing proper orientation for engagement between the stopsurfaces 483 and 485 of the stop actuator 474 and the stop shoulders 466and 469 of the stop member 460.

Although the invention has been described in detail with reference tocertain preferred embodiments, variations and modifications exist withinthe spirit and scope of the invention as described and defined in thefollowing claims.

1. A mixing valve comprising: a cap including a cylindrical sidewall anda plurality of splines extending radially inwardly from the sidewall; astop member concentrically received within the cap and including a base,a sidewall extending upwardly from the base, a stop shoulder supportedby the sidewall, and a plurality of splines extending radially outwardlyfrom the base, the splines of the stop member configured to selectivelyengage the splines of the cap; and a retainer supported by the cap andconfigured to limit axial movement of the stop member, the sidewall ofthe stop member extending above the retainer, and the base of the stopmember being positioned within a chamber defined by the cap and theretainer in both a set mode of operation and an adjust mode ofoperation, the set mode of operation being defined when the splines ofthe stop member are engaged with the splines of the cap, and the adjustmode of operation being defined when the stop member is axiallydisplaced from the cap such that the splines of the stop member aredisengaged from the splines of the cap and the stop member is rotatable.2. The mixing valve of claim 1, further comprising: a stemconcentrically received within the sidewall of the stop member; and astop surface supported by the stem, the stop surface configured toengage the stop shoulder of the stop member to limit rotational movementof the stem.
 3. The mixing valve of claim 2, further comprising a handleoperably coupled to the stem and including a retaining surface, whereinthe stop member includes an engagement surface engagable with theretaining surface of the handle to restrict axial movement thereof. 4.The mixing valve of claim 1, further comprising a limit stop disksupporting the stop surface and including an opening to receive thestem.
 5. The mixing valve of claim 4, wherein: the limit stop diskincludes a body supporting the stop surface and having a stem opening,and a retainer clip cooperating with the opening; and the stem includesa retaining groove configured to receive the retainer clip and retainthe limit stop disk to the stem.
 6. The mixing valve of claim 1, whereinthe retainer comprises an annular housing having a center openingreceiving the sidewall of the stop member for selective axial androtational movement therebetween, and a plurality of resilient armsengaging the base of the stop member.
 7. The mixing valve of claim 1,wherein the retainer comprises an annular housing having a centeropening receiving the sidewall of the stop member, the annular housingincludes an indicator window, and the base of the stop member includes aplurality of indicia visible through the indicator window.
 8. A mixingvalve comprising: a stem defining a longitudinal axis; a stop surfacesupported by the stem; a cap receiving the stem and including aplurality of splines; a stop member including an annular adjustment ringhaving a plurality of splines and supporting a hot water stop shoulder,the stop member further including an engagement surface extendingsubstantially perpendicular to the stem and a standoff supporting theengagement surface in axially spaced relation to the adjustment ring,the plurality of splines of the stop member configured to selectivelyengage the plurality of splines of the cap, and the hot water stopshoulder engagable with the stop surface of the stem to limit rotationalmovement of the stem; and a handle operably coupled to the stem andincluding a retaining surface, wherein the engagement surface of thestop member is engagable with the retaining surface of the handle. 9.The mixing valve of claim 8, wherein the stop surface is defined by astop stud extending transverse to the stem.
 10. The mixing valve ofclaim 8, further comprising: a cartridge positioned within the body andincluding a chamber in fluid communication with the hot water supplyport and the cold water supply port; and a spool valve received withinthe chamber to even the pressures of hot and cold water received fromthe hot water supply port and the cold water supply port that aredelivered to the first and second control openings of the valve plate.